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Hard Metals

General Information

Hard metals are used extensively for mounting tools and parts for machining, chipless profiling and abradant attrition. Considered as composite materials, this materials group is characterized by its metallic nature and the particular combination of the properties hardness and toughness. As a general rule, hard metals are made up of 90 - 94% tungsten carbide (reinforcement phase) or other carbides, which are very hard but also very brittle, and 6 - 10% cobalt, nickel or iron, which act as binding agents or so-called durability components. These relatively soft, ductile, low-melting-point binding agents represent the so-called fluidfluid
Generic term for gases and liquids.
binding phase in which the carbide material particles are wetted during sintering. The binding agent permeates the agglomerated particles, compacting the body through contraction of the hard materials (shrinkage) down to the smallest possible size. The hard metal carbides are surrounded by the binder metal matrix but remain separate heterogeneous metallographic constituents. In recent years hard metals have been greatly enhanced and, through new applications and continuous improvement in quality and production technology, have proven their high level of performance. This of course also increases the demands made on processing and production.

Hard Metals

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Machine Recommendations

CGS Fluidized Bed Jet Mill

Fine grindinggrinding
Crushing of a solid either in dry or suspended form.
of very hard tungsten carbide crystals for the production of hard metal compounds can be achieved with our CGS Fluidized Bed Jet MillMill
A mill is a machine with which a feed material is crushed into a finer end product.
. Due to the exceptional grindinggrinding
Crushing of a solid either in dry or suspended form.
process, highest end finenesses in the range of d99 = 2 µm can be achieved, in grit-free quality, with virtually no wear. With the infinitely-adjustable separator wheel speed it is possible to set the desired grain size.

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PRK Batch Mill

The new generation of PRK agitator bead mills makes consistent circulation grindinggrinding
Crushing of a solid either in dry or suspended form.
of carbide suspensions possible for the first time. You achieve the highest-quality product with exact reproducibility and easy cleanability. During wet grindinggrinding
Crushing of a solid either in dry or suspended form.
with ethanol as the grindinggrinding
Crushing of a solid either in dry or suspended form.
liquid, the powdered components are converted to a fine-particle suspensionsuspension
This is a slurry of a heterogeneous mixture consisting of finely dispersed, insoluble solid particles in a liquid.
, up to an average tungsten carbide particle size of approx. 0.5 to 1 micron.

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