Toner

Today's demands on toner powder for modern laser printers and photocopiers are high: the best print results in bright colors with the finest thin line development possible, low consumption and the best possible adhesion to all print media, just not in the machine itself. It should not take on any moisture and its consistency should remain uniform until used. In addition to the best possible formulation, it is particularly the strict adherence to a precisely defined particle size distribution that is responsible for meeting these demands. And this is where grinding and classifying technology comes into play. One- or two-component toners and micro-qualities are among the routine applications for the well-proven CONDUX machines.
A well-balanced machine program makes it possible to put together complete plant systems for a wide range of throughputs. And system design that protects against pressure surge is one of our standards!


Dry Grinding

Products & Solutions in the field of Dry Grinding
CGS Fluidized Bed Jet Mill

The combination of an air jet mill and a dynamic air classifier represent fine dry grinding in perfection. The highest of final finenesses with an exact maximum particle size limitation become reproducible. The development of the new e-Jet® and s-Jet® grinding methods constantly yields new, interesting areas of application, both economically and technically. Applicable for finenesses from 1 to 70 µm (d97).

Machine sizes available for grinding air volumes from approx. 50 to 12,000 Nm³/h.

ConJet® High-Density Bed Jet Mill

The ConJet® high-density bed jet mill is a spiral jet mill combined with a patented dynamic air classifier. This classifier enables the ConJet® to achieve highest finenesses independent of the product load, and therefore also highest throughput rates. Applicable for finenesses from 2.5 to 70 µm (d97).

Machine sizes available for grinding air volumes from approx. 50 to 2,400 Nm³/h.

Impact Mill Condux®

The mechanical fine impact mill or centrifugal mill is usually operated in the form of a pin disc mill, blast mill, wing beater mill or grooved disc mill. Many products and finenesses for a wide variety of applications are processed with the universal mill, with a wide range of rotor and stator combinations that can be easily changed. Applicable for finenesses from 30 to 800 µm (d97).

Machine sizes with drive capacities from 1.1 - 250 kW and air volume of approx. 140 - 31,000 Nm³/h.

CSM Classifier Mill

The dynamic air classifier integrated into the grinding chamber housing of this fine impact mill manufactures fine particle sizes with a defined maximum particle size limitation. Internal classification of the coarse material results in a more stable and energy efficient process than a mill with an external classification circuit. Applicable for finenesses from 10 to 150 µm (d97).

Machine sizes with drive capacities from 1.5 - 250 kW and air volume of approx. 50 - 26,000 Nm³/h.

CGS 10 and CGS 16 Fluidized Bed Jet Mills

The smallest jet mills for virtually contamination-free fine grinding with an integrated classifier wheel – highest finenesses also achievable with the hardest of products.

For finenesses from 2.5 to 70 µm (d97).

Machine sizes with grinding air capacities of approximately 35 to 125 Nm³/h.

ConJet® 10 and ConJet® 16 High-Density Bed Jet Mills

A new interpretation of the spiral jet mill – with grinding finenesses adjusted by an integrated air classifier – for even steeper particle size distributions.

For finenesses from 2.5 to 70 µm (d97).

Machine sizes with grinding air capacities of approximately 35 to 125 Nm³/h.

LabPilotPlant

Truly a flexible laboratory system – with reproducible results – variable for ultra-fine grinding and classifying – for laboratory operations or the continuous production of small batches!

CSM 50 and CSM 80 Classifier Mill

The mechanical impact mill with highly developed classifying technology – solid, robust, precise upper particle size limitation.

For finenesses from 10 to 150 µm (d97).

Machine size with grinding air capacity of approximately 100 to 180 Nm³/h.


Classifying

Products & Solutions in the field of Classifying
CFS/HD-S High-efficiency Fine Classifier

The requirements of many product applications such as improved separation sharpness and finer cut points, are no problem for the CFS/HD-S range of High-efficiency Fine Classifiers.

Thanks to the maximum predispersion of the product to be classified, the targeted cut point and sharpness of cut can be optimized distinctly.

Available for finenesses from 2.5 to 60 µm (d97).

Machine sizes available for gas volume from approximately 50 to 16.000 Nm³/h.

InlineStar High-performance Fine Classifier

This newest fine classifier was conceived to combine with an upstream mill. The direct integration of the InlineStar classifier behind a mill creates a continuous grinding/classifying plant that reduces the number of required plant components.

Available for separation limits from 2.5 to 60 µm (d97).

Machine sizes available for gas volume from approximately 350 to 2.600 Nm³/h.

CFS 5 HD-S and CFS 8 HD-S High-efficiency Fine Classifiers

The smallest for the finest – exact separation results for superfine powder through best possible product classification with the sharpest separation and maximum gains.

For separation limits from 2.5 to 60 µm (d97).

Machine sizes with gas volume of approximately 25 to 145 Nm³/h.


Mixing and De-Aerating

Products & Solutions in the field of Mixing and De-Aerating
PMD / PMD-VC Intensive Mixers

For processing large batches of moderate- to high-viscosity product, the PMD and PMD-VC intensive mixers are the machines of choice. The stationary mixing and dispersing units are successfully utilized primarily in the paint, printing ink and pigment industries.

MaxShear Inline Disperser

Compact enough to be included at virtually any point in your process. The self-pumping portable unit features rotor/stator based technology with multiple stator configurations available.

Laboratory De-Aerator MiniVac

The MiniVac laboratory-scale De-Aerator was specially developed for small batches or initial tests and – like the production-scale NETZSCH vacuum de-aerator – operates according to the VTR principle (vacuum - thin film - rotary process). With extreme ease of operation you can remove micronized pockets of gas and air from free-flowing products of various viscosities as well as from viscous pastes and compounds.