Sistema de molienda Neos

Rendimiento y Eficiencia - un paso por delante

En el desarrollo del nuevo sistema de molienda Neos, hemos puesto especial atención en lograr un sistema de refrigeración de máxima eficiencia.  Gracias a ello, es posible mantener los límites de temperatura fijados, incluso con grandes aportes de energía. Se consigue así un aumento significativo de la producción, en comparación con otros sistemas de molienda similares.

Si a la refrigeración del agitador, le añadimos el uso de microesferas de molienda extremadamente pequeñas,  alcanzamos la calidad de producto con la máxima productividad y menor consumo de energía específica.

Concentrados en sus beneficios

Neos - Aumente su capacidad de producción!

  • Máxima energía de entrada sin sobrecalentar el producto
  • Máximo volumen de caudal
  • Máxima eficiencia de refrigeración
  • Uso de microesferas muy pequeñas (0,1 a 0,8 mm)
  • Calidad de producto reproducible
  • Alto grado de fiabilidad del proceso
  • Bajos costes operativos
  • Conversión de máquinas existentes a la última tecnología

Performance & Efficiency

High Power Input

A high power input is achieved with the new grinding system Neos which realizes a high productivity.

Reproducible Product Quality

Store your product formulations in the control system and achieve reproducible qualities in the production process.

Upgrade Zeta --> Neos

Do you want to keep your existing Zeta machine but also benefit from the advantages of the new Neos grinding system? We offer an upgrade to Neos for Zeta models.

Maximum Volume Throughput

In the circulation operation mode, the required number of cycles is achieved very quickly due to the extremely high volume throughput.

Stable Production Process

The optimal grinding media separation and maximum slotted pipe surface area ensure that the grinding process remains stable even with minor changes in process conditions (temperature fluctuations, formulation variances, viscosity changes, etc.).

Optimized Cooling

The highest cooling efficiency results from the use of new materials and optimum utilization of the available cooling surface.

Use of extremely small Grinding Media

Select the right size of NETZSCH Zeta - BeadsPlus for your process.

Preventive NETZSCH Service

Optimal maintenance along with the analysis of plant and machine data by our NETZSCH Service team increases the productivity and service life of the machine.

Características del sistema de molienda Neos:

  1. Máxima área de superficie del cartucho ranurado
  2. Separación optimizada de microesferas
  3. Máximo ratio Superficie refrigerada / Cámara de molienda
  4. Nuevo diseño de rotor para potenciar eficiencia energia entrada
  5. Refrigeración óptima de la cámara de molienda con camisa interior NETZSCH-Ceram C y refrigeración opcional del rotor

Sucessfully Implementated Projects

Test the new Neos grinding system at our pilot plant

NC Flexo Printing Inks

During production of an NC flexo printing ink with a Neos 20, a net power input to the grinding chamber of 37 kW was possible without reaching the temperature limit of the product. In the existing process with a standard machine, the temperature limit was met with a net power input of 23 kW.
With the use of the new Neos in combination with optimized process parameters, the production performance was increased to more than 200% when employing a comparable machine size.

Textile Inkjet

For the processing of Digital Ink, covering decorative, packaging and functional inkjet, Neos® grinding system is also the optimal machine, in terms of design and materials selection. In the case of textile inkjet grinding, our customers are getting results 30% - 40% better in terms of productivity to use of other peg-counter pegs systems available in the market.

Neos provides in our grinding chamber sizes from 10 l - 50 l a perfect temperature control below 45°C.

Literatura

Literatura

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The next Generation in Wet Grinding - NETZSCH-Feinmahltechnik GmbH has now developed the new Alpha® modular machine platform. Compared to earlier-generation machines, this series is designed such that different grinding systems can be mounted on the same base platform as appropriate for a defined drive capacity.

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