Grinding System Neos

Performance and Efficiency - more than a step ahead!

Le refroidissement de l'agitateur avec le système de broyage Neos nouvellement développé est synonyme de performances, qualité du produit et efficacité. Grâce à l'utilisation fiable de billes de broyage de très faible diamètre, vous pouvez obtenir la qualité de votre produit requise avec une cadence de production élevée et une faible consommation d'énergie spécifique.

Pendant la phase de conception, une attention particuilère a été accordée pour atteindre l'efficacité maximale du refroidissement. En conséquence, il est possible de rester dans les limites de température requise même avec l'apport de puissance élevée. Cela signifie une augmentation significative de rendement de la production par rapport à des systèmes similaires de broyage.

Vos avantages

  • Le plus haut apport de puissance sans surchauffe du produit 
  • Débit maximum
  • La plus haute efficacité de refroidissement 
  • Utilisation de billes de broyage avec  un diamètre extrèmement petit (0.1 to 0.8 mm)
  • Qualité de produit reproductible
  • Haut degré de fiabilité du process 
  • Faibles coûts de fonctionnement 
  • Conversion des machines existantes vers la dernière technologie

Performance & Efficiency

High Power Input

A high power input is achieved with the new grinding system Neos which realizes a high productivity.

Reproducible Product Quality

Store your product formulations in the control system and achieve reproducible qualities in the production process.

Upgrade Zeta --> Neos

Do you want to keep your existing Zeta machine but also benefit from the advantages of the new Neos grinding system? We offer an upgrade to Neos for Zeta models.

Maximum Volume Throughput

In the circulation operation mode, the required number of cycles is achieved very quickly due to the extremely high volume throughput.

Stable Production Process

The optimal grinding media separation and maximum slotted pipe surface area ensure that the grinding process remains stable even with minor changes in process conditions (temperature fluctuations, formulation variances, viscosity changes, etc.).

Optimized Cooling

The highest cooling efficiency results from the use of new materials and optimum utilization of the available cooling surface.

Use of extremely small Grinding Media

Select the right size of NETZSCH Zeta - BeadsPlus for your process.

Preventive NETZSCH Service

Optimal maintenance along with the analysis of plant and machine data by our NETZSCH Service team increases the productivity and service life of the machine.

Caractéristiques du système de broyage Neos:

  1. Maximum slotted pipe surface area
  2. Optimized grinding media separation
  3. Maximum cooling surface to grinding chamber volume ratio
  4. New rotor design for efficient power input
  5. Optimum grinding chamber cooling with NETZSCH-Ceram C inner tank and optional rotor cooling

Sucessfully Implementated Projects

Test the new Neos grinding system at our pilot plant

NC Flexo Printing Inks

During production of an NC flexo printing ink with a Neos 20, a net power input to the grinding chamber of 37 kW was possible without reaching the temperature limit of the product. In the existing process with a standard machine, the temperature limit was met with a net power input of 23 kW.
With the use of the new Neos in combination with optimized process parameters, the production performance was increased to more than 200% when employing a comparable machine size.

Textile Inkjet

For the processing of Digital Ink, covering decorative, packaging and functional inkjet, Neos® grinding system is also the optimal machine, in terms of design and materials selection. In the case of textile inkjet grinding, our customers are getting results 30% - 40% better in terms of productivity to use of other peg-counter pegs systems available in the market.

Neos provides in our grinding chamber sizes from 10 l - 50 l a perfect temperature control below 45°C.

Documentation

Documentation

Brochure

The next Generation in Wet Grinding - NETZSCH-Feinmahltechnik GmbH has now developed the new Alpha® modular machine platform. Compared to earlier-generation machines, this series is designed such that different grinding systems can be mounted on the same base platform as appropriate for a defined drive capacity.

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