System Vita

General

The heart of each production plant is the homogenizing mixer and this machine determines the quality of your product more than everything else.

The economic efficiency of your production also depends on many further plant components.

With NETZSCH Vakumix, there are no compromises. NETZSCH Vakumix offers to you an investment security right from the start.

As NETZSCH Vakumix designes together with you a complete processing plant. With us, the world does not end at the inlet and outlet stud. We plan together with you the whole production process and develop the necessary concept.

Profit from our experiences of many years and with it from the constant optimizations and the constantly rising solution conecepts.

From the raw material stock up to the ready product. Together we develop the processing plant tailor-made for your company.

NETZSCH Vakumix means for you “all out of one hand“ without compromises!

  • Homogenizing Mixer KappaVita Type HM in pressure- and vacuum-proof design with lifting lid
  • Homogenizing Mixer KappaVita Type HMS in pressure- and vacuum-proof design with screwed lid
  • Homogenizing Mixer KappaVita Type VHM in vacuum-proof design with lifting lid
  • Homogenizing Mixer KappaVita Type VHMS in vacuum-proof design with welded lid

Control Systems

Automation Technology made by NETZSCH Vakumix

Modern reliable control designs stand out due to a high degree of

  • Modularity
  • Isolation of control levels by means of redundant data storage
  • Modular, high-grade standardized software structure for all levels

No matter, if a "stand-alone system" or if integrated into the existing ERP level, NETZSCH Vakumix offers the control technology which is especially designed for your requirements and demands.

Your investments well looked after...

Naturally, NETZSCH Vakumix carries out the entire control technology from engineering up to commissioning at your premises with its own staff. Highly motivated engineers and technicians make sure by means of consequent state-of-the-art software and hardware that your investments are also part of tomorrow.

Repeat... High-grade standardization reduces mechanical engineering times, manufacturing times and commissioning times to a minimum

NETZSCH Vakumix places emphasis on a modular, standardized conception, starting with the actuator – sensor level up to the connection to your existing ERP-system. By means of a consequent standardized decentral design of the control, the expenses are considerably reduced in the stage of mechanical engineering. Thus the quality is increased by a multiple.

The sensor- / actuator level is carried out pluggable as far as possible. The decentral entities are connected to the control center.

The programming functions within the control system are carried out with a few standardized units. Here, less is more ...
Vakumix diagnose modules permanently verify the functioning and the stability of its whole plant and thus are components of preventive maintenance. Downtimes are reduced to a minimum.

At the process management level, NETZSCH Vakumix goes for the system platform Wonderware Inc., world market leader in the field of process control engineering.

This platform has a modular design and can be extended, is enlargened by NETZSCH Vakumix-modules which make sure that this tailor-made suit corresponds exactly to your requirements and needs.

You can contact us, when others are still asleep...

5 o’clock p.m. in Mexico, midnight in Germany, the customer has a question ... no problem!

Whether telephone advice, analysis via remote diagnosis or short-term spare part acquisition, our hotline answered by software- and engineering specialists and equipped with latest units for remote maintenance is open for you 365 days a year. We would be very pleased to give you further information concerning a maintenance contract specially placed to your requirements.

Do not hesitate to contact us!
Together we will find an optimum solution for you!

Retrofit – Your plant gets a new control system

In general, control systems and process management level are more short-dated than the processing plant itself. After a period of 10-15 years, these systems do not correspond to the state of art, spare parts (components, input terminals, computers etc.) for these units can hardly be bought or only at high expense. Software versions lag behind in the 4th or 5th generation. The processing plant is well maintained and can surely still provide its service for several years.
What can be done? No problem, NETZSCH Vakumix completely or partly replaces the existing control technoloy as well as the hardware and the software your plant will be updated for the upcoming years.

Software

NETZSCH Vakumix Control- and Production Management System

The NETZSCH Vakumix Control- and Production Management System is carried out in modular design and can be adapted especially to the customer’s wishes.
Process as well as production data are avaible world-wide and can be recalled at any time. The system consists of the following modules:

Control Level
Here, the direct access to the sensor-actor level is carried out.

Advantages

  • Modular Design
  • Standardized Software Module
  • Broad range of customer specific PLC systems
  • Standardized interfaces to the process and production main level
  • Process- and Production Management
  • Visualization
  • Historical Trendings – Demonstration of Archived and Current Measuring
  • Values in Graphic Design
  • Recipe Administration / Recipe Editor / Batch Protocol
  • Data-Tracking
  • Issue of Formulas / Basic Recipes
  • Order and Batch Management
  • Plant Administration

Process- and Production Management

The link between the control level and the ERP-access is the so-called MES-level (MES= Manufacturing Execution System).
This level is the direct access to the process on the one hand and the direct access to the production planning /production management on the other hand. Apart from the visualization, the issue of recipes and the administration of batches, batches are hold, process and production data are registered on this level, of course according to international regulations.

Advantages:

  • Modular design
  • Real-time access to all production data
  • Transparancy within all production and business processes
  • Multiple language capability
  • Availability company-wide
  • Easy connection / integration of existing systems
  • Archiving and documentation of all process- and productionrelevant data acc. to GAMP / FDA

Visualization

Demonstration of the whole process with process-relevant measuring data, such as pressure, RPM, temperature, valves as well as the corresponding input and correction possibilities. Demonstrations of the current and archived error messages or limit exceeding.

Historical Trendings – Demonstration of Archived and Current Measuring Values in Graphic Design

Demonstration of the analogous measuring values in graphic design, division- or vessel related. Adjustment of scaling and “zoom functions“.
Scaleable pressure function and generation of a pdf-file. Archiving of data acc. to FDA (CFR 21 Part 11).

Recipe Administration / Recipe Editor / Batch Protocol

Recipes are production specifications and thus the basis of automatic orders. Recipes shown as tables can be generated, modified and approved in the recipe administration. The recipe administration contains recipe revision identification and files recipes to be archived with user code and date. Each process step and recipe head are provided with comment or user remark. The filing is carried out with user code and date. These are the status possibilities: "Recipe in Work"(that is no automatic order is possible) and "Approved Production Process".

Production / Batch Protocol and Archiving

The deviations regarding the production instructions (recipe) are recorded and archived. In manual operation, the filing is carried out via the module „Data Tracking“.
Besides product-relevant analog values, it contains error messages, the reaching of the temperatures, actual values of the dosing, etc.

Data-Tracking

All process-controlled signals such as valve status, operator input are registered. Temperatures, pressure, filling level etc. are cyclically filed in the data bench, in order to be able to trace all data relevant for a safe process. Naturally, this information is protected against manipulation and the registration is carried out according to international regulations.

Raw Material Management

All production-relevant raw material components with raw material number and identification are entered in the raw material list. This list is available when producing production instructions and enables an acknowledgement procedure with operator inputs during production.

Issue of Formulas / Basic Recipes

Order and Batch Management

Management of orders / batches including recipes, raw materials and formulas

Plant Administration

Administration of the plant parameters

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